DIY Aluminum Anodising

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D

DEWAUDIO

Guest
Today I experimented a little bit with anodising aluminum.

Actually very easy but be WARNED! A BIT DANGEROUS aswell.


  • Battery acid diluted 30% to distilled water - 70%
    12 VDC supply - high current
    Pyrex glass container or a ceramic container - capable of withstanding some heat and acid.
    Aluminum clamps or supports for aluminum objects to be anodised.
    Lead sacrificial metal - big old fishing sinkers works fine.

Carefully add acid to distilled water! REMEMBER - ALWAYS ADD ACID TO WATER - not the other way round.

Make an electrical connection to part to be anodised using an aluminum clamp of some kind - very important that it is also aluminum.

Connect lead sacrificial metal to negative terminal of PSU.
Connect part terminal to positive of PSU.

Immerse the two eletrodes in acid solution - be careful

Turn on PSU and let current flow for 45 minutes. Lead sacrificial metal will fizz.

Remove alu part after 45 minutes and rinse using cold water.

Optional: Dip in undiluted food colouring and let sit for 5 minutes. The colouring is absorbed into the pores of the oxide layer.

To seal surface: Boil in water for 30 minutes - rapid boiling works best. This seals the oxide surface to finalise the anolidising.

BE VERY CAREFUL WITH THE ACID! WORK IN A WELL VENTILATED AREA - PREF OUTSIDE.

D

Disclaimer: I will take no responsibility for your stupid actions if an acident happens!
 
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